leather gorget part 2

                                                                               
We are further along in the process of making this leather gorget but still not finished.

There are so many decisions to be made and each decision often causes more questions to be asked and processes to be figured out.

In this case, I had started out thinking that we would mount the leather on the felt base. The pattern I made was for the felt and I had to calculate by trial and error how much bigger to make the leather that would cover the felt since the circumference is greater. The pieces were joined edge to edge to reduce bulk and decorative strips of the embossed leather were stitched on top of the seams. The wide strips with the acorn nuts were backed onto boot leather for strength, which made them a certain thickness, so that meant I needed a longer screw to go through the thicker leather and still have enough space left for the leather thonging to go under the acorn nut. I had to order longer brass screws which led to a 10 day wait due to  an ordering fiasco of failed faxing, minimum order fulfillment and shipping errors.

By that time, I realized that trying the bind the top edge over the felt was making it all too thick, so I ditched the felt, re cut the inside structure out of boot weight leather, and reconfigured the outer layer of existing work to fit. I also then changed the opening to the centre back since it is now a quick change item and I don't have to worry about how to make the front opening (which is more visible) functional.

We also wanted the decoration strips to not be caught in the binding at the top and bottom, but have the screws go through the strips and the top layer of leather to hold them together, but not through the lining leather.

Arggghh!!
Sometimes it is so frustrating when your finished product is your prototype.

Everything is so plain to see in retrospect, don't you think? 
The second and third versions will be much better I'm sure. In fact, I started a gorget for another character using boot liner leather. This I seamed for rigidity, as the leather that is on the outside is a bit softer than it should be. It also has similar decorative strips with acorn nuts but the strips are made of belting leather, which is almost  1/4" thick!! So even if things are the same (gorget) the materials we are given for each specific item change the game in terms of construction methods.