fitting and pattern alterations part 2

I thought I would follow up a little on the fitting and pattern alteration post where I was dealing with pattern alterations for scoliosis.

I had to make three different garments for this particular person, all with different patterning requirements.
We made a suit, a bolero and a 1950's style casual jacket. (with a quick change (11 seconds) front panel held on with magnets but that is a whole other bit of business)

With the bolero, I have created a seamed panelled back as it gave me more control over the fit. This garment does not have shoulder padding, whereas the suit jacket does.

I have laid the left body pieces over the right sides to show the differences in the two sides of the body.
I did end up lowering the armhole on the left side of the body as compared to the right.
I think you can see how much lower the left is at the shoulder, as well as the difference in width that was required on his right side at the upper blade area.


I have found this to be both a challenge and an interesting learning process.
Tomorrow I will try to lay out the pieces for the 1950's casual jacket which has a yoke as well as panel seams.

In terms of the suit jacket back, here it is in a finished state.

I think the comment about adding a dart on the left shoulder to make it visually more symmetrical was spot on but I left it as is because I had no time to re cut and reconfigure. If I had time to do it over, I would have tried to transfer some of the left horizontal drop into a shoulder dart rather than take it up with a shoulder pad.
Of course this stand does not reflect his actual shape so there is an air space on the right blade.

One of the job challenges is letting some things go, because we have such time pressures.
He was very happy with all the pieces we made, the designer is happy, I have learned something so I am happy too.

No time in the fittings to take really good shots for a blog, I make do with photos taken for the designer's references. :)

fitting and pattern alterations

One of the more challenging aspects of my job is drafting patterns to fit a variety of body shapes and fitting them to the individual.

Over the years you realize that almost no one is symmetrical, but some people are less symmetrical than others, sometimes from their occupation, sometimes from bad posture or habits (like carrying a heavy bag on one shoulder for years) some from injuries or occasionally a medical condition.

This week I fit a mock up suit on an actor/dancer who has scoliosis.

I had not measured him myself nor had I fit him before, so I drafted up a jacket and trousers to his basic measurements making no special pre-adjustments, figuring I would do that in the fitting.
Here is a photo of the my fitting adjustments.

I pinned out across his back as the left side is quite dropped, and on his right, I just cut the toile open over his blade.
(a good reason to make a muslin because you can cut it open rather than guess how much to add, and you can draw on it! )

Here is a look at it on a stand.

So, what to do?

First, I let it sit for a while, getting on with some other things which gave me a bit of time to think about it all. Then I made copies of the original pattern so I had individual pieces for his right and his left sides. Two back two side panels and two fronts.

I altered the left side of the pattern for a severely dropped shoulder/side. This entailed cutting from the mid back and mid front, angling down to the side back and front panel seam and closing out a good 1.5 cm there. the side panel piece was similarly reduced. (I will refit and see if this was enough of a modification.)

On the right side, I cut open the pattern down over the blade to the waist line. I cut horizontally at the waist line allowing the panel to spread apart the amount that I determined it needed in the fitting.

This opens up the back shoulder of course, and creates a large dart.

Now, this is going to be a striped suit. 

I laid the back patterns out on the fabric and had a look at what my options were.

The lower portion of backs need to be parallel, and could be, no problem. The CB at the neck needs to end up mid stripe or give that impression as well. I knew I might have to modify the dart placement to be as discreet as possible. 

I was not sure how this would look, but I chalked it out and pinned it up and I think it looks pretty good. At the neck, the left back ends up on a red stripe and the right back ends up with a full blue stripe! Win, win situation there! I did modify the dart placement slightly and I hope it becomes less noticeable once it is sewn

I am hoping that this does the trick, but I expect to have to tweak things a little bit more with some light padding here and there so I have my fingers crossed and onwards we go. The fronts need a bit of modification as well, but minor compared to the back so we will put the shell of this together and see what else needs to be done.

mid 1950's references

I posted photos of the mid 1950's jackets that I recently made, and I thought it might be interesting to show some of the references I used to make my patterns.

There were the sketches and visual reference provided by the designer, but I like to research a bit more in order to make the patterns. I like to look at various drafts of the period I am trying to recreate but I don't actually use them because I don't have time to find out if they do or don't work on someone else's dime. I use my basic drafting set up and modify from there for fit and style.

I have a small collection of reference materials to use, and here are a few things that helped me.
I have had some opportunity to make 1950's  suits before but I think I really was not successful in getting the silhouette right. I was determined to do better this time.

One thing I found was a chart showing proportionate back widths for jackets- you can see they offered three distinct widths for each chest size, depending on the style of jacket the customer wanted-
1. regular
2. modified drape or wide shouldered young men's
3. drape coats or lounge coats


You can see that for a size 38 the back width could be between 8 1/8 inches  and 8 3/4 inches

Compare that to the standard proportion of  approx 7 1/2 inches for a size 38 across back.

We wanted a more extremely young men's shape for these jackets and in looking at some of the period photos of these musicians, and other people of the period, the jackets were quite roomy, boxy and slightly oversized, and long. The waist shaping was minimal, the visual waistline was lower than the natural waist and the hip was quite slim. The shoulders were wide and quite square, buttoning point was lower, hence longer lapels, and pocket placement was lower as well.

These pages give an indication of the body silhouette, shoulder width, waist shaping, and overall jacket length.

These jackets were for young men so you can see that the studio style is longer, has lower set pockets and less waist shaping.

The length for someone 5'10" is 32".

Suit drafting uses a formula to determine length and a basic jacket length calculation is half height minus something- minus 4 inches or 1/2 h minus 1/16 of height.
If the actor is 5'10" (70") /2 = 35 minus 4= 31 inches
in metric which I prefer to use
178cm/2 = 89 minus 11.125cm = 78cm (30 3/4")

So these jackets are longer than that.
for 5'10" 70/2 = 35 inches so 35 -3 would give us a 32" length.
for 6'2"   74/2 =37 inches so 37-3 = 34 length



I started then with this information in hand, set up my drafting as I usually do, and made modifications until I though I had a good idea of where I was going.
I then cut out a half jacket in some cotton I had and put it on my stand. I photographed that and sent it to the designer for his input.
Once that was done, I took an idea from my colleague Evan and I drafted in half scale to show the changes and modifications to my basic draft. This is what I then referenced in making the subsequent drafts for the other jackets.
That half scale draft is now tucked away in my files for future reference.

losses and carrying on

Six months since I last posted.,
2016 has turned out to be so very trying, in so many ways and I am hoping it will come around and settle down a bit. This I wrote a few of months ago, and it still hasn't settled down. Now I am looking for the end of the year to close this chapter.

I/We have lost so many people, friends, colleagues, mentors, individuals who have connected the past of our profession to the present and future that it seems overwhelming.
I started to list them and I had to stop.

Carrying on is what we have to do and in that spirit we continue on.

The studio is up and functioning, and I am hoping that the scent of scented candles will eventually go away in time. (this sentence brought to you from the department of redundancy department)
I am putting my hopes in time and Febreze unscented. It has been an enjoyable space to work in so far. The cats from the other space have been brought over and they are doing their job, keeping those pesky mice at bay. Jay's kiln is wired in and he is producing his beautiful work again. Andy and Rob are still organizing the wood and machinery and before getting back into the swing of things making cutting boards and such, they are building some very nice feral cat winter shelters.

I finished a project for a client that I felt was a bit of an experiment, making a suit long distance and doing the fitting over Skype. I am happy to say that it worked out quite well which is a relief for me. Here is the jacket in process. Silvia did a fabulous job with it, and I made the trousers and waistcoat.

The first studio project though was something sparkly, four jackets for Million Dollar Quartet. I usually do projects that allow for me to fit the actors but this time it was long distance and we did it with measurements and photos and a couple of cross your fingers and hope it all works out. Which they did, so a win win for all of us. Design: Cory Sincennes for the Citadel Theatre, Edmonton Alberta

Poor Elvis, I don't think I got a finished shot of that jacket. :(

I have a few more projects coming up and some pictures of some work that happened over the past six months. I also want to give some thought and discussion about training new tailor/cutters which is a topic that will be very pertinent in the near future.

tuxedos and tails

Ahh, this post will be a bit rambling! I feel quite tired!

What have I been up to lately?

Well it seems formal wear has figured prominently this fall. I had a call from a friend who was working on a tv show, and they needed a tailsuit in about two weeks, could I do it?

I already had commited to making some skating costumes but I did not have designs or fabrics yet  and you know what happens once you say yes to one thing, then all the other things suddenly start to happen!

So I said yes and the fabric arrived two days later. I started patternmaking, then cutting and then we made up a period tailsuit - waistcoat, trousers and coat, using very inadequate measurements, no fitting and crossed fingers.
Rush job number one!
Of course part way into the process, I received designs and fabric and the deadline info for the skating costumes. Yikes!
These had to have a fitting- just time for one fitting mind you- and the only time that everyone was able to be together- skaters, myself, and the designer, only left us a window of 5 days to finish and deliver.
That was rush job number two.

It had its share of challenges stretch fabrics for a tuxedo, non stretch for a sweater like garment....which I hope to get time and inclination to organize my thoughts so I can post about it!

A big sigh of relief when I received messages that everything was great and off they went to compete, and they won! Hurray!
Three days later I get an SOS message, and it turns out they needed to change their program completely and they had two weeks to pick new music, do new choreography and have new costumes made. Could I do it?
What can you say?  How terrible for them to be put in such a position!  I said yes.
So the change was to a tailsuit, with a nod to the Edwardian era, and with a bit of ambassadorial splendor.
So trousers, waistcoat, bow tie, order and medal, sash and a tailcoat. The fabric arrived Friday morning. I cut all day Friday, we sewed Saturday, fit it on Sunday and finished it on the Friday.  They tried it on ice on Sunday, and flew to their next competition Tuesday.
Rush job number three.
Oh, they won by the way! yay!

Then I got sick. Of course- too much stress and your body kicks you when you are down.

I leave tomorrow to work for a month in Montreal.
Four weeks to cut and make a show- which compared to what I have been doing, seems like "bloody luxury" as we say -but I am sure it will have it moments of being a rush job too.

Here's a photo or two for good measure. They were taken from their tumbler site. No photos of the tails for the tv show- I don't know if it has aired yet....

These two - Andrew Poje and Kaitlyn Weaver are just wonderful - as athletes and as people- they are as lovely as they look.

 That's all for now, I have to go and pack.

week 18 begin again

This is the time of the season where you find youself dazed after pushing through with that last show only to find that the pressure suddenly ceases and you wonder what happened. It can feel like racing towards a brick wall and then hitting it in full stride! Hey you made it!
This is also the time when we try to get the understudies fit and start on another show or three.
Here's what is on the table this week-

Slightly tidier! 

I haven't really sorted my patterns out completely as I needed to make a suit mock-up for a fititng this week. I rarely have to make really modern present day suits and when I look at a modern rtw suit jacket just to check out details, I am often astounded by things. Armhole size for instance. I am accustomed to cutting a small and high armhole. I don't think it is excessively small, but in comparison to modern rtw it is. Of course I am cutting one offs to fit an individual -not the masses- but the modern Brioni jacket that I got to look at after the fitting had an armhole that measured 60cm for a 40R size. That was 7cm bigger than the armscye measurement on my pattern. It was also very broad across the back maybe almost 18 inches if I recall correctly and the shoulder point to shoulder point measured 18 1/2 inches, yet the fronts measured a scant 15 inches across. Very interesting.

Most of the fabrics have been returned to the cage, the dresser bags- which consist of repair kits of fabric, buttons and trims have been made up and delivered to the heads of the maintenance crew. I also had meetings for the two other shows that I need to start right away, and while doing that I will be dealing with 7 outstanding understudy fittings and building a Naval frock coat. 

Speaking of the Naval frock coat, I cut directly into fabric for this, and the whole team took part in getting it basted together for a fitting. I have never built anything for this actor, so I was a bit apprehensive about cutting right into fabric but I did it anyway. 

Here it is after the fitting.

He is a rather portly gentleman, and the stand isn't padded out for his belly, so this photo isn't a great indication of fit. 

I had to lift the skirt at the waist where you can see the pins, (it was falling in towards the body slightly) and I took in the side back area about a full 1/2 inch on each side of the body, and 3/4 inch at the waist. It needs to fit tighter than you might imagine because he will wear a belt (and sword) and as soon as a belt goes on and is fastened tight enough, you almost always need to snug up the fit at the waist. 

I need to flare the skirt a bit more, and adjust for the CB skirt overlapping slightly at the hem. I also need to adjust the run of the waist seam slightly to hide the seam underneath the belt he will be wearing. We debated about leaving the waist seam at the bottom of the belt which is where it lay in the fitting, indeed in some references there is a visible button beneath the belt, but that was a bit later in period.

What else?....Oh I misinterpreted the lapel shape so I will change that and the sleeve flashes are a bit big, so a slight reduction there too.

Now to rip it down, mark the alterations and get it trimmed and finished.

We are all a bit tired at this point in the season, but we have a long week-end to rest and gather our wits about us as we head into the build period for the later openers.

Today, I was hoping to go to the lake and do a bit of beachcombing and wandering about, but it is raining! nevermind, sometimes that is the best weather for it, so off I go....

work table weeks 8 and 9

Time is flying by.
Week 8 saw the delivery of a missing fabric.
This jacket was based a bit on this reference, below.
Menswear is interesting because there are many options to play with, but for many people the details elude them because, lets face it, they are subtle. The changes are more easily seen over the decades rather than the season or the year. If you delve into it though, you are rewarded with many interesting details, and I have fun with these details, encouraging designers to consider incorporating them into the suits they want me to make.
 Nowadays- everything looks the same, whereas say in 1938 as this catalogue page shows, there are more "sporty" or casual models available. Still a three piece suit but a different vibe than one for business wear. The one on the left offers a two button, notch lapel, patch pockets, the bottom ones with flaps, and the back view has an expansion gusset, as well as a bit of fullness pleated into a half belt at the waist. The one on the right is a 2 button, semi-peak lapel, three patch pockets with inverted pleats, lower pockets with flaps and the back pleated into a half belt. Both have top stitching detail. We are going to go with the one on the right but with the plainer pocket style of the one on the left.

I have been given a nice blue plaid flannel to work with. I had a devil of a time getting it all laid out nice and square on my cutting table, so in the end, I had to cut the yardage in sections then block it at the iron table, using my metre stick and a square to then press it properly just to get it in a better shape to cut out. It literally took me most of the day to cut that three piece suit. 

Here is the back, just ready in week 9 with a fitting yesterday. 

Yesterday, week 9 also looked like this (below). I managed to cut out the shell of a velvet coat, cut all the bits and pieces needed for a pair of breeches that I fit earlier in the week, I cut out my last 1840's waistcoat and trousers, and switched back to the eighteenth century today so I can call fittings next week when that designer is back in residence. I cut another cloak and made a coat pattern and cut it in muslin. The I will have to flip back to my 20th century things, have a few last fittings, and cut some of the final bits like top collars and mark alterations. 

Tomorrow is already Thursday! I have so much to get done and I really could use another pair of hands- not so I have four myself, but another set of sewing hands. We have a lot to get done.

week 6 and 7

I meant to get last weeks table posted on the week-end but life ended up getting a bit hectic so this week you get another two for one special!
Last week:

a view from my side

This week:

I had a technical fitting with this jacket, so we were able to move forward. The technical issue was the amount of shoulder padding needed to achieve the shoulder line that the designer was after. I didn't have quite the right profile in the first try so I needed to make sure my alterations were correct before moving on. Today I cut the sleeves so it can be finished. Yay!
Here's a little detail SA stitched at the top of the back pleat.

The frock coat mock-up in last week's photo is cut in real fabric and bundled up on my table. The waistcoat that I was about to cut out in last week's photo is almost put together, and I have also managed to draft up and cut in toile one of the 18c costumes- breeches waistcoat and coat and got another 18th c coat toile cut out and stitched up, and am awaiting fittings at the end of this week. I have SW working on the trousers for the tailcoat she put together, KM on the military frock coat, SA and DB on the modern suits. One more stitcher to arrive on Monday so we will be pushing ahead and making lots of progress.
I have lots of pattern alterations to do on the rest of my 1840's costumes as I had all my toile fittings as of Friday. I am still waiting for fabric on a few costumes yet, but I think we are making progress.

Suits: the finishing details

Well, we are reaching the finishing stage for our suits. I thought I would share a few photos of the finishing details here.

Marking the lapel buttonhole, ready to go to the machine. You can see the way the under collar has been hand stitched onto the jacket and how the collar end has been finished

Here is a view of the inside of the back neck. I cut two piece top collars nowadays because a lot of the fabrics we use don't respond to being stretched and shrunk. This one actually is a stretch wool! A challenge to work with, but if carefully handled you get results like this.

A close up of the finished jacket front.

Here is a view of the top collar of a linen jacket, nicely matching at the centre back. This one had top stitching details on the patch pockets and the front edges.

Front view

Back view.















                                                             



Here is a silk, linen and wool windowpane check jacket with a notch collar and patch pockets.
This one turned out very nicely. I am not sure how well it will stand up to wear and tear, but for now it looks great.

This one needs a final press and we don't have a stand that shows it well. Wait! did I forget to put the lapel buttonholes in?
No, I think they're in, just very subtle. DB in a tone on tone stripe wool. I guess I will check the jacket tomorrow just to be sure.

This one is one of the last minute additions, in the fitting it went from a two button to three ( good thing we hadn't taped off the roll line and had the front edge still basted! ) a ticket pocket was also added at that time. This is a black wool tone on tone herringbone stripe. These shoulders have a flatter look that the other jackets, the seam allowances have been pressed open at the shoulder/crown of the sleeve, to give less shoulder expression. They have just a little sleeve head of soft lambswool instead of a canvas sleevehead.










Tomorrow, we have to get the last jacket wearable for Tuesday, finish a couple pairs of trousers and get back to finishing our doublets and robes which need to be loaded out by Friday. It will be another busy week, and I am looking forward to the deadlines being over!

A morning's work drafting

 We had a late addition to my workload, so I headed in to work this morning to do some drafting.
I get so much done when I am alone in the room.
No interruptions!
I started the trouser pattern late yesterday afternoon, and finished it up before I started in on the waistcoat and jacket pattern.

I started with my basic grid set up, and draft to the measurements I have- then I modify where I think it is needed. In this case I am dealing with an eight inch chest to waist drop and a drop of five inches waist to hip. So a bigger broader chest and slim hip size. I made a little modification in the back   length as well splitting  the back and opening it up for a bit of a forward head/neck.

 

The jacket starts with my grid set up as well- and I made a mistake  in my set up, forgetting in a moment of thinking too fast that I had added seam allowance. So something looked odd.  I say it over and over to other cutter's apprentices and stitchers that if something looks wrong it probably is,  so stop and retrace your steps.
I was drafting in pen to try to make it visible in photos, so you get to see the mess I made!

A bit further into the process, I think on paper, at this stage I change my mind and the lines as I make adjustments on the fly.

I made a further adjustment after getting the pattern cut out, I needed to create a bit more breadth in the upper chest area only.
I had to leave at noon, so I left it to percolate around in my head for the rest of the week end. The fabric should arrive Tuesday morning and I need to put the scissors to it right away.

Sorry about the photo quality, had to be quick about it all and of course the camera battery chose today to run low!

More later.....

Back to making suits

I had been working on a post to describe my job, but I was having a hard time writing it down in some kind of blog friendly manner. I think it will have to work on it a bit longer. The working title is "There is no Formula". I think I should get a plaque that says that and mount it on the door to our workroom. :)

Anyway, I haven't given up on writing it, but it will take some time to do.

So, instead, I will show you what I have been up to lately.
I am still in the land of the 16th century and making doublets and trunkhose- a pattern for a doublet toile is in the top photo.  We had a fitting of the toile and I am in the middle of marking the pattern alterations. This one will be made in leather- just waiting for the designer to buy it.


In addition to the 16th century, I get to jump ahead to the 20th century and make a few 1930's suits.
Hurray!
I have some great style and cutting references for this period in my collection, and I was happy to put them to good use.
We will be making seven suits for three different gentlemen, and the first one off my cutting table is this one in linen.

This is the real fabric, basted together like toile- so the pockets are not in, (I usually just thread mark the breast pocket placement, but Susy put together a little fake welt) the patch pocket is just a sample where Susy tried out different thread colours for the possibility of a machine topstitch detail.
The lapels are just quickly basted to the chest canvas, and there are generous inlays left for possible alterations. Luckily, I measured this guy myself so I was quite sure of the numbers, and it all went well in our fitting- not many changes at all.  The sleeves need to be lengthened, and the designer wanted a peak lapel, instead of the notch lapel I was trying to sell her. Other than that, we are good to go ahead, finish this one and get started on the other three for him.

 The trousers are high waisted, double pleated, with slant pockets, a grown-on waistband, and cuffs. They are lined in the fronts to just below the knee, and still need back pockets installed. For some reason I marked them an inch lower than they should be- slip of the ruler I guess- good thing we didn't put them in!
They look tapered from this camera angle but they are about 19  inches at the hem, wide, but not overly so. The hem width needs to work with the person's height and shoe size as well as the style of the period.

Almost finished or A rack of suits

Oh, we are almost finished the project!
I started bagging up the suits today. I tagged them and double checked everything.
It is very gratifying to have accomplished all this work.

We made five complete tail suits, which included altering the shirts, adding dance briefs and quick changing the bow ties by snapping them to the collars.
We also made 9 other suits, five of which were three piece suits, plus an extra pair of trousers.
We put period collars on the shirts, and quick changed some of them as well.

I put the last eight buttonholes in today as well, so that is done too.

I need to box up the remaining fabric, finish up my paperwork and arrange delivery. I am looking forward to seeing them worn when the show techs.

Next week I start back at my regular gig, and I will be working on three very different shows: Fiddler on the Roof, Mary Stuart, and Blithe Spirit. It should be interesting, and I will keep you posted.

Onto another project

 I haven't really been neglecting posting here on purpose, honestly!
I have been very busy finishing up the one project while getting onto the next one at the same time. It wasn't supposed to work like that, but it did and it was a bit crazy at the studio.

I have 9 suits and 5 tail suits to make and I had to get all the patterns made and everything cut into fabric and basted up for fittings in Toronto on Monday of this week.

So, I had Denise, Lela, Emma working on the first project and had to bring in Jennie to meet the deadline, with Silvia putting suit jackets together for the second project. As the first project wound down, the others joined in, and we got everything ready to fitting stage by Friday afternoon.

It is always a bit nerve wracking going into fabric based on measurements that you didn't take, and that can be over 10 years old! Really. It sometimes happens that a dancer is measured when they join the company as an apprentice, then as they mature, adjustments are made on the fly, but the measurement sheets aren't updated. I know it sounds like an easy thing to do, but it is often crazy busy, and well, it happens.







So sometimes I luck out like I did in my first fitting here, where the dancer was pretty close to the numbers on the sheet, just a bit bigger in the hips. I just have to take in a bit in the upper body above the waist and move the shoulder line in marginally. I have to tweak the trousers a bit for size as well.
Everyone of these guys noted how long the jackets are, which they are not for 1920, but in comparison to today's fashions they are.
I have to say that it is a pleasure to fit dancers- they have incredible posture and pretty ideal shapes overall. They usually have built up their trapezius muscles and lats, full seats and substantial quads, but even amongst those similarities there are still differences.
For instance I have a two dancers, both 6'2" one with a 35" chest and 27 1/2" waist and 37" hip,  the other is a full 42 chest with a 34" waist and 44 hips.
It makes for interesting and challenging pattern making.


Now that I am home from doing my fittings, I have to regroup, look at the measurements I took and go forward from here, taking things apart and remarking and getting all the linings cut.

 I plan to have Silvia, Denise and Emma back to sew next week so there is a lot to do in the next few days to get ready for them to return.

For tonight though, Happy Hallowe'en!