Saturday, February 25, 2012

the sparkly part of the job


Today I received the sketch and some reference for something sparkly! yeah!
The sketch is lovely but I will just show you the reference here which is a look worn by Gene Kelly.
I have to make a pair of flat fronted period cuffed trousers in this lycra with vertical spakly stripes and a golf type T-shirt in a stretch net with broad bands of tiny sequins.
How much fun is this?
The pants are already cut out and in a basket ready for the next lucky stitcher who finishes what they are currently working on. (I can't tell if they are looking forward to it or not, hmmm...)
The shirt required a little sample in black and white drill for me to figure out the contrast placket, facing and collar which will be in a solid sequined fabric in silver. The body of the shirt will be flatted onto a flesh coloured base fabric so it will appear to be see through, but that will conceal the construction details of the placket and facing. The shirt fabric you can see at the neck of the stand where I pinned it before trying out my collar idea.
I think it is going to look great, and it is fun to do a little bit of the glittery bits amongst the wools.
This look should also be ready for a fitting next Friday when our designer is in house.

Friday, February 24, 2012

making progress on our suits


We are making progress with our suits and here is the one that I squeezed out of the smallest amount of yardage!
It has patch pockets and in the first photo you can see that we supported the wool where the pockets are stitched on with a piece of bias tricot fusible. I use fusible very sparingly, if at all, but this is one area where it makes sense to me to use it. If you didn't use fusible, a piece of silesia would be the traditional support behind the pocket stitching.
The jacket is now ready for the sleeves to be basted in for our fitting, which should be next Friday if everything goes as planned.
Once we have the fitting, I will mark any alterations for fit and change anything the designer would like changed. The sleeves will come out, the shoulders opened, since they are just basted. The collar will be taken off, and then the roll line is taped, and the lapels can be properly pad stitched. The fronts will be taped, the lapels and front linings put in before the shoulders are stitched finally, then we are on the way to being finished with this one.
Did I mention already that I love this fabric? Very period, good weight and drape, so it is very nice to work with.

Today I also managed to get the information on the sparkly part of the job, so stay tuned!

Wednesday, February 22, 2012

1930's suits


I am in the midst of making a variety of 1930's style suits for one of our upcoming shows.
This one has a single breasted waistcoat, with 2 pockets. The jacket is single breasted notch collar, hip pockets are patch with flaps, and one outside breast welt pocket, no vent and it will have a topstitched detailing.
The trousers are double outward pleated with slant pockets, a straight waistband, and cuffed bottoms.
I am getting a variety of fabrics to work with.
This fabric on my table happens to be a really beautiful patterned wool, that I like a lot!
It has some weight, which is nice for the feel of the time period.

I especially like the trousers of this time period to hang with some weight, so when the actor is tap dancing, the trousers hang and sort of move up and down rather than twist in the wind like really modern light weight fabrics have a tendency to do.

I have been trying to cut directly into the cloth rather than make a toile because our designer availability is limited. That is fine except in this case, I got barely 4m of wool for a three piece suit. It also had a chunk missing on one end so that meant a toile was in order so I could get a fit and then try to lay out all the pieces on the fabric in the most careful and frugal way.
I really didn't expect to manage it but I did!
I got it all cut out, then I realized they had shorted me on the lining as well.
Oh well, it is in Susy and Karen's hands now, trousers are ready to fit again and the coat and waistcoat are well underway.
I'll try to take some photos as we go.

This time of year always feels strange, because we are working ahead, but haven't had many fittings, the casts are just starting in to rehearsal, and the designers schedules are sporadic at best, but in another week or two the energy in the building will change and things are going to get a lot more hectic. Mark my words!

Wednesday, February 15, 2012

what the ladies are wearing

While I am busy making uniforms and suits, the ladies cutters are busy with their work. Thank goodness for wool, is what I say! I actually have something sparkly to make as well, something stretchy too.
I had the fabric on my table for only a moment but I am finding glittery bits in everything- just wait till I cut it- then it really will be all over everything.

Here are a few things to be seen in the workrooms.

Sunday, February 12, 2012

military tunic underway


We've been really busy over the past couple of weeks, getting people in for fittings so we can determine if we need to build new uniforms, or fit them into the ones we had already made.
As of Friday, I believe we are now making three new uniforms. Two will be single breasted and one in a double breasted style.
We are using a heavy barathea wool from Whaleys in a midnight blue colour.
You can see that we are using a pre-made suit fronts/chest canvas in these uniforms instead of building our own. The cost factor is the influence here- the pre-made suit fronts run anywhere from $15.00 to $30.00 each so that is a huge savings over making them from scratch.
We have sourced the gold trim for the sleeves and it is being made to order for us, so hopefully that will come in within the next month. The trouser braid is another issue, we have enough in stock for what we need to do, but we bought the last of it from our supplier, so more sourcing is needed in case there is another pair to be made in the future.

While this is going on, I have turned my attention to the 1930's and have made up some trousers and one suit so far. These have been fit, so I'll be marking alterations on Monday and taking some photos to show you.
I also need to get on with drafting some cutaway coats for some rather full figured gentlemen, and I need some time to think them through before cutting into the fabric.

Tuesday, January 31, 2012

déjà vu all over again

Well, it has been a very busy start to a new season of work. I have some nice 1880's Victorian work to do, some 1930's, and some Edwardian as well, so I am looking forward to it!

There has been a lot of concern with the economy as we are a business to a large degree dependent on our patron's disposable income.
We are often asked whether we reuse costumes, and the answer is yes, we do. Most shows use at least some pieces from previous productions and because they are made well, they last, and are able to be refurbished, and reused.
This year, one of the things that are being reused are uniforms that we built in 2008.

We refit some of these already, and found to our shock that someone had removed the trim from the sleeves of one of the uniforms! Arggh! These were not supposed to be rented out so it is a mystery why it was done and for what reason. Luckily we had some of the trim left in stock, and since the sleeves were too long for the actor who is now going to wear it, we can shorten the sleeves and retrim them.
I did spend a frantic few minutes searching through boxes of patterns that I kept, hoping that I kept a copy of the sleeve decoration pattern so I didn't have to rethink and redraw it.
Luck was with me and I did have it stashed away. Whew!
I can't keep everything, so I throw lots of patterns out, and you know, everytime I throw them away, I have that nagging feeling that as soon as they hit the recycling bin, I will need them within the next 24 hours. I don't think I am alone in this feeling.

So, then it turns out that we are going to be making a couple more of these uniforms to add to the collection, so now we are on the hunt for more trim. If the trim had not been removed from these sleeves we might have had enough to trim for the two new uniforms, but not now.
And so it goes.......


Saturday, January 14, 2012

my jeans pattern


As requested, here is a picture of my pattern for the jeans I made for myself.

I have tried over the years to draft women's trouser patterns from a variety of sources, just out of curiousity, and none of them were satisfactory to me and they didn't get beyond the toile stage. I guess I just didn't want to fix the draft- too much work in most cases.
I also know that I have a tendency to abandon ship on projects for myself- especially if things aren't the way I want the first time. I don't want to talk about the leather jacket under my table or the riding jacket there either. Confession time: one has been sitting there for close to 20 years!
The drafts I used were from Pattern Making for Fashion Design by Armstrong, and Metric Pattern Cutting for Women by Aldrich and I think I even tried the trouser draft from Natalie Bray's book Dress Pattern Designing. I even tried copying trousers I bought. I used to have a great Burda trouser pattern but it was very 1980's. So this has been going on for many years in a half hearted way, and to be honest I didn't keep notes about what I didn't like.

Generally though, for jeans, the drafts were too loose fitting in the body, sat too low at the back waist, or the darting at the back wasn't enough. Sometimes I thought they were too closed in, in the legs, and I think jeans should have a more open leg cut. The CB seam was often too straight as well, and I think jeans should be more on the bias there.

This time, I just drafted them using my general draft for men's breeches/close fitting trousers. This is a draft I have put together over time, taking elements of drafts I like, proportions that seem to work, and just using my general experience and common sense. I had to alter the front fork/ CF curve because I drew it as I would the men's, and there was too much fabric there.

These are cut to fit closely at the thigh but not too tightly, sit below the natural waist, and I wanted them to cover my butt at the back, especially when bending down in fittings- something that I wish the commercial manufacturers would fix! I also didn't want the back waistband to gape- another thing I wish the commercial manufacturers would fix. I'm sure I could go on and on about how difficult it is to find trousers or jeans that fit, and I'm sure you could too.

Should there be a list of complaints? The sad thing is that I am kind of average in size- bigger than I used to be and a bit out of shape :( but a commercial size 6. How difficult it must be for plus sizes for instance. Women buy badly fitting jeans all the time- do they not see it or do they just give up?

I had a dart in the back, which I closed out to make the yoke. The little bit of the bottom of the dart that was left, I eased into the yoke seam. I think that it helps to shape over the seat.
I want to reposition the yoke seam on the next pair, but I will wear these for a while to see if anything else needs modifying. I don't want to rush into anything! I'm almost overwhelmed with myself for actually finishing them.